Introducing an example for improving cost reduction by using ecomaru, a high cleaning purging pellet .
Examples of cost reduction improvements
Unification of purging agents
Grade: GWS
Resin used: PC flame retardant, ABS, PBT
Cleaning status
- Used in combination with no glass and purging agent with glass
- When block dots are very bad, disassembling and cleaning every time.
Customer evaluation
Since the glass pullability has improved considerably, we have been able to have only one purging agent (pellet) for our usage.
Co-material replacement vs purging pellet
Grade: GWS
Molding machine capacity: 80t
Resin type: PC
Color change [black ➡ transparent]
Co-material replacement
When molded after replacement, black color appears on sprue
Purging pellet ecomaru
No color stains can be seen
Molding for Home appliance products
Grade: GWS
Resin type: ABS
Molding machine capacity: 350 tons
Color change "brown ➡ white"
Cost reduction
Environmental improvement
Customer evaluation
- Conventionally, purging twice with another cleaning agent, because the residue of glass fiber was concerned for the cleaning agent mixing GF.
ecomaru can be switched by simply throwing it away with the subsequent resin after purging, and a significant cost reduction has been realized . - The large machine having a lot of smokes, so I was working while paying attention to fire alarm. ecomaru has a small amount of smokes only and is very good. odor’s getting very few as well .
Reduction effect [total cost]
![Reduction impact [total cost]](https://nanodax.com/wp-content/uploads/2022/05/220527_img_03.gif)